Process Safety Management of Highly Hazardous and Explosive Chemicals
- Overview
- Course Content
COURSE ID: EST 7010P
Process Safety Management of Highly Hazardous and Explosive Chemicals
Course Description
Many small and large businesses currently do not have the knowledge base necessary to create and implement an effective Process Safety Management (PSM) program. Unfortunately, this could lead to PSM-related accidents. In this course, you will gain an understanding of PSM and its history, who is covered by such a program, the PSM team process, the elements of a properly designed program, how to begin the process, and the basics of how PSM and the Environmental Protection Agency’s (EPA) Risk Management Plans (RMP) work together. This course is a team-based case study course where learners gain insights from real life cases.
APPLICATION AND EXCLUSIONS
- Threshold quantities
- Flammables and explosives
- 1% letter
- Meer decision
- Boundary
HAZARDS OF THE PROCESS AND TOXICITY
- Process Safety Information (PSI)
- Physical data
- Reactivity hazards
TECHNOLOGY OF THE PROCESS
- Operating envelope
- Block flow diagram
- Equipment in the process
- Recognized And Generally Accepted Good Engineering Practices (RAGAGEP) letter
MECHANICAL INTEGRITY, INSPECTION AND TESTING, AND QUALITY ASSURANCE
- Requirements
- Design codes
- Deficiency management
- Quality assurance
PROCESS HAZARD ANALYSIS (PHA)
- Hazard versus risk
- Facility siting
- Human factors
- Methodologies
- Recommendations
MANAGEMENT OF CHANGE
- Application
- Replacement in kind
OPERATING PROCEDURES
- Requirements
- Training
SAFE WORK PRACTICES
- Security
- Permit confined space entry, line opening, and hot work
- Pre-Startup Safety Review (PSSR)
TRAINING
- Compliance directive
- How we train adults
CONTRACTOR MANAGEMENT AND EMERGENCY PREPAREDNESS
- Contractor evaluation
- Emergency planning and response
INCIDENT INVESTIGATION, COMPLIANCE AUDITS, AND TRADE SECRETS
- Requirements and documentation
- OSHA inspection
- Trade secrets in PSM
EPA RISK MANAGEMENT PLANS
- Requirements versus PSM
- Program levels
Session Details
Items to Purchase
Not applicableFormat
OnlineCRN
25170Additional Steps Required
For those who plan to have their registration fees paid for by their company, we offer several secure options. These include a convenient online tool that streamlines the payment process for both groups and individuals.
However, there are a few items to prepare prior to the registration process. Please visit this page for complete details.
Items to Purchase
Not applicableFormat
ClassroomCRN
25182Additional Steps Required
For those who plan to have their registration fees paid for by their company, we offer several secure options. These include a convenient online tool that streamlines the payment process for both groups and individuals.
However, there are a few items to prepare prior to the registration process. Please visit this page for complete details.
CRN
24161CRN
24153CRN
23436CRN
22149Who Should Attend
This course is designed for general industry workers who must create or participate in an effective Process Safety Management program.
What You Will Learn
- Application and exclusions
- Hazards of the process and toxicity
- Technology of the process
- Required equipment
- Mechanical integrity, inspection and testing, and quality assurance
- Process hazard analysis
- Management of change
- Operating procedures
- Safe work practices
- Contractor management and emergency preparedness
- Incident investigation, compliance audits, and trade secrets
- EPA Risk Management Plans
How You Will Benefit
- Learn why PSM is important.
- Understand why, even with PSM, catastrophes are still occurring.
- Know who is covered and what exemptions exist.
- Use the team process to develop a PSM program.
- Learn each element of a properly designed and implemented program, and how to design a PSM program through a course case study.
- Understand how PSM and RMP work together to protect the workforce and surrounding community.
- Know the elements of an RMP, and how to develop and submit it to the EPA.
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Grow Your Professional Network
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Taught by Experts in the Field
The solid OSHA curriculum, fueled with hands-on training, and a strong professional network builds you for a successful safety career.
Related Programs
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*Carts will remain active for 14 days, but seats are not held until the transaction is complete.
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GTPE does not have a discount program for senior citizens. However, Georgia Tech offers a 62 or Older Program for Georgia residents who are 62 or older and are interested in taking for credit courses. This program does not pay for noncredit professional education courses. Visit the Georgia Tech Undergraduate Admissions page for more information on the undergraduate program and the Georgia Tech Graduate Admissions page for more information on the graduate program.
GTPE does not have a program for senior citizens. However, Georgia Tech offers a 62 or Older Program for Georgia residents who are 62 or older and are interested in taking for credit courses. This program does not pay for noncredit professional education courses. Visit the Georgia Tech Undergraduate Admissions page for more information on the undergraduate program and the Georgia Tech Graduate Admissions page for more information on the graduate program.
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If you are interested in the Construction Industry, begin with OSHA 510: Occupational Safety and Health Standards for Construction Industry.
If you are interested in the General Industry, begin with OSHA 511: Occupational Safety and Health Standards for General Industry.
Our safety and health professional certificate programs are the best combination of courses for your areas of interest. Each certificate has a unique set of course requirements.
1. Prepare the following required documents in a PDF format (uploaded during the approval process).
- Completed OSHA Prerequisite Verification Form
- Proof of completing OSHA 510 or 511 prerequisite course within the last seven years (course certificate or transcript) or a copy of trainer card
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2. Create a new GTPE account or login to your existing GTPE account.
3. Search for OSHA 500, 501, 502, or 503.
4. Click on the Request approval button next to the section you wish to attend.
5. Follow the instructions on the approval form, upload required documents, and submit.
You will receive a notification email from the Georgia Tech OSHA Training Institute Education Center within 3-5 business days. If approved, you will be able to register and pay for the course by clicking on the link in the notification email (you must be logged into the GTPE website).
Please visit the Georgia Tech OSHA Training Institute Education Center or email otiec@innovate.gatech.edu.
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If it is required in order to take the course, you will be given the opportunity to add it as an item during the checkout process. If purchased from Georgia Tech, our manual will be distributed during the check-in process on the first day of the course.
It is not required that you purchase the manual from Georgia Tech, so you can purchase it through other methods (U.S. Government Bookstore), but must have the manual with you on the first day of the course.
Each course page has a Requirements & Materials section. All requirements for the course will be provided there.
A driver’s license is required in order to enter any OSHA classroom.
Georgia Tech's OSHA Training Institute Education Center distributes OSHA and HAZ certificates by mail or on the last day of class.
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Yes. Georgia Tech offers a flexible Professional Master's in Occupational Safety and Health (PMOSH) that is tailored to working professionals who are ready to boost their careers and step into a leadership role within the OSH field.
Yes. GTPE can deliver established and customized training to your employees at your location, on your scheduled, and within your budget. Visit our Train At Your Location for more information.
Website: www.oshainfo.gatech.edu
Phone: 404-385-3090
Contacts: oshainfo.gatech.edu
Email: otiec@innovate.gatech.edu
No, these courses are not taught at Georgia Tech. You may contact the Georgia Tech OSHA Outreach Training Institute Education Center for a list of trainers in your area by calling 404-385-3090, select option 5, and leave a detailed voicemail message.
OSHA 510: Occupational Safety and Health Standards for Construction Industry and OSHA 511: Occupational Safety and Health Standards for General Industry are designed for safety professionals and are prerequisites to become an authorized 10- or 30-hour trainer and should be considered a step above the OSHA 30-hour course.
Please visit the Georgia Tech OSHA Training Institute Education Center or email otiec@innovate.gatech.edu.
Please visit the Georgia Tech OSHA Training Institute Education Center or email otiec@innovate.gatech.edu.
Please visit the Georgia Tech OSHA Training Institute Education Center or email otiec@innovate.gatech.edu.
To become an authorized Construction Industry OSHA Outreach Trainer, you must take OSHA 500: Trainer Course in Occupational Safety and Health Standards for Construction Industry. Prerequisites include:
- Application approval from the Georgia Tech OSHA Training Office
- Five years of construction safety experience (a college degree in occupational safety and health, a Certified Safety Professional (CSP), or Certified Industrial Hygienist (CIH) designation, in the applicable training area, may be substituted for two years of experience)
- Completion of OSHA 510: Occupational Safety and Health Standards for Construction Industry*
*The OSHA 510 course must have been taken within the last seven years.
Construction industry outreach trainers must take OSHA 502: Update for Construction Industry Outreach Trainers every four years to maintain their status as an outreach trainer.
To become an authorized Construction Industry OSHA Outreach Trainer, you must take OSHA 501: Trainer Course in Occupational Safety and Health Standards for General Industry. Prerequisites include:
- Application approval from the Georgia Tech OSHA Training Office
- Five years of construction safety experience (a college degree in occupational safety and health, a Certified Safety Professional (CSP), or Certified Industrial Hygienist (CIH) designation, in the applicable training area, may be substituted for two years of experience)
- Completion of OSHA 511: Occupational Safety and Health Standards for General Industry*
*The OSHA 511 course must have been taken within the last seven years.
Construction industry outreach trainers must take OSHA 503: Update for General Industry Outreach Trainers every four years to maintain their status as an outreach trainer.
Please visit the Georgia Tech OSHA Training Institute Education Center or email otiec@innovate.gatech.edu.
Registration permits are granted by the Georgia Tech OSHA Training Institute Education Center Office. Please contact them at 404-385-3090 for more details.
Exceptions for prerequisites and work experience cannot be granted.
TRAIN AT YOUR LOCATION
We enable employers to provide specialized, on-location training on their own timetables. Our world-renowned experts can create unique content that meets your employees' specific needs. We also have the ability to deliver courses via web conferencing or on-demand online videos. For 15 or more students, it is more cost-effective for us to come to you.
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